Custom Pelican Cases & FOD Bags for Aerospace Applications

Protect Critical Equipment. Improve Tool Control. Support Mission Readiness.

Authorized Pelican Dealer
Custom Foam Inserts
Made in USA

Built for Aerospace Operations

C.H. Ellis partners with aerospace manufacturers, MRO facilities, and defense contractors to design custom Pelican case systems, FOD bags, and tool control solutions that protect equipment, improve organization, and support demanding aerospace operations.

Our behavior-driven design approach ensures every case supports the way technicians, mechanics, and maintenance teams actually work.

Solutions for Aerospace Manufacturing & MRO

Whether supporting aircraft production, depot maintenance, or field service, we engineer complete case systems around your application.

FOD Bags & FOD Prevention Systems

Support Foreign Object Debris (FOD) prevention initiatives with custom FOD bags and aviation tool organization systems designed to improve accountability and reduce the risk of misplaced tools and loose objects during maintenance operations.

Tool Control Systems

Standardize tool layouts using custom foam inserts, shadowboard foam, sewn organizers, and tool pallets that make missing tools immediately visible and improve technician efficiency.

Custom Foam for Avionics & Optics

Protect sensitive avionics, calibration equipment, and optical components with precision-engineered foam inserts. Specialized anti-static, ESD-safe, and low off-gassing foam materials help protect sensitive electronics and optics from static discharge and VOC contamination.

Pelican Cases for Ground Support Equipment

Configure rugged Pelican cases for test equipment, maintenance tools, calibration instruments, communications equipment, and other ground support assets requiring reliable protection in hangars and field environments.

INtegrated Interior Systems

Combine custom foam, thermoformed trays, sewn organizers, custom lid organizers, and divider systems into a complete equipment management solution.

Common Aerospace, Defense & Maritime Applications

Our aerospace case systems are engineered to improve organization, protection, and operational efficiency across a wide range of applications.

FOD Bags & Tool Accountability

Custom FOD bags and tool organization systems help support Foreign Object Debris prevention programs and improve maintenance accountability.

Standardized Pelican cases with custom interiors keep maintenance tools protected, organized, and deployment-ready.

Precision foam inserts protect sensitive electronics, test equipment, and calibration instruments during transport and storage.

Rugged Pelican cases configured for diagnostic tools, communications equipment, and specialized support systems.

Portable case systems designed for technicians working in demanding operational environments.

Tool control systems, custom foam, and equipment cases that support military, naval, and defense contractor maintenance operations.

Why Aerospace Organizations Choose C.H. Ellis

Aerospace-Focused Engineering

We design case systems around aerospace workflows, not just equipment dimensions.

Complete Solution Provider

Source Pelican cases, foam inserts, FOD bags, sewn goods, lid organizers, and dividers from one trusted supplier.

Behavior-Driven Design

Layouts are engineered for fast access, repeatability, and improved tool accountability during maintenance operations.

Made in the USA

Custom interiors are engineered and manufactured in Indianapolis, supporting domestic sourcing initiatives and consistent quality.

Production & Contract Support

From prototype programs to fleet-wide deployments, we support OEMs, MRO organizations, and defense contractors with scalable manufacturing.

Engineered Around Your Aerospace Equipment

Every aerospace application begins with understanding how your equipment will be transported, deployed, and used in the field. Our behavior-driven design process ensures your case system supports both the equipment and the people relying on it.

Discovery & Application Review

We review your equipment, operational environment, and protection requirements to recommend the right Pelican case and interior system.

Design & Engineering

Our team develops a custom layout using foam inserts, FOD bags, tool organizers, lid organizers, dividers, or hybrid systems engineered around your workflow.

Prototype & Validation

We verify fit, function, and usability before moving into production, ensuring the finished case performs as expected in real-world aerospace applications.

Production & Delivery

Your complete case system is manufactured, assembled, and delivered ready to support aerospace manufacturing, MRO operations, or defense deployment.

Improve Tool Control & Equipment Protection

Whether you’re building standardized maintenance kits, protecting avionics, or implementing a FOD prevention program, C.H. Ellis delivers custom Pelican case systems engineered specifically for aerospace applications.

Your Guide to Custom Cases

Learn the exact strategies medical, AgTech, defense, and industrial teams use to prevent field failures, reduce damage costs, and speed up deployment.

Inside this FREE guide, you’ll uncover:

  • The engineering framework behind mission-ready equipment protection
  • Which case types actually perform in harsh, clinical, or global environments
  • Foam design mistakes that cost companies millions
  • How to future-proof cases for new product generations
  • What top manufacturers demand in compliant, durable, brand-forward cases

Be sure to check your “Promotions” or “Spam” folders for your Custom Case Guide.

We’ll email occasional insights about custom cases.
We promise – no spam.