Rotomolded Hard Shell Cases

Durable. Rugged. Impact Resistant.

Manufacturers heat plastic resin in a spinning mold to create rotomolded cases, then cool it with water jets. 

After extraction from the mold, cases are cooled to guarantee flat surfaces. This process is facilitated by unique fixtures or compressed air. Post-cooling, the cases undergo finishing and assembly.

Great for Shipping Cases.

When compared to injection molding, the tooling costs are far less. However, they can be more than vacuum forming molds. If you’re unsure what version of molding makes sense for your cases, have a call with our team to discuss your best options.

Custom colors are available with modest minimum quantity orders.



Looking for something specific?

Our team is fully equipped to help you design the rotomolded case you need from the ground up if we don’t already have a suitable mold in our inventory. We’ll help you determine whether a single or double-walled case is best for your purposes, which can eliminate the need for additional foam inserts in some situations, and fully optimize it for your unique use scenario. 

We’ll coordinate with you on all aspects of your design, concept, tool build, validation, and through to production.

You’ll own your own tool, and we can offer options to amortize tooling expenses over the course of production of the units.

Parker Roto-Rugged by CH Ellis

Made from linear low density polyethylene, offering extreme impact resistance in a light weight, single walled time-tested design.

Cost effective – rotationally molded cases.

Additional thickness at the most crucial corners.

Foam options:

  • Empty
  • Foam Lined
  • Foam Filled
  • And Fully Custom Foam Options

You can customize the exteriors with a variety of hardware, colors, and branding options.



    Specialty Cases

    Looking for watertight, airtight, military style, single lid stackable cases, or rack mount cases? We offer both stock and customized options in rotomolded specialty cases.

    Gemstar Stronghold (™) and RoboRack (™)

    • Low or no minimums
    • Many options
    • Made in USA
    • Full spectrum of custom options also available from Gemstar and CH Ellis

    Learn More

    Pelican Hardigg (™)

    Trying to match or meet an existing military spec inside or outside the US?

    We can help with our stock or custom options from Pelican Hardigg

    • Minimums do apply

    Learn More



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