When to Use Thermoformed Plastic Trays Inside a Pelican Case (And When Not To)
If you’ve spent any time configuring a Pelican case for field deployment, you’ve probably defaulted to foam. It’s the obvious choice considering that it is widely available, easy to cut, and good at protecting fragile equipment. But foam isn’t always the right answer, and for certain applications, thermoformed plastic trays outperform it on nearly every […]
Plastic Thermoformed Trays: How They’re Made and Why It Matters for Custom Cases
When you’re designing a product that needs protection, presentation, and repeatable performance, packaging is part of the engineering decision. For engineers and procurement teams working through the early design phase, the interior solution needs to hold the product securely, consistently, and at scale. Plastic thermoformed trays meet that requirement across a wide range of applications. […]
Pick and Pluck Foam and Custom Cut Foam: Choosing the Right Fit for Your Application
Foam inserts shape how equipment is protected, handled, and used in the field. They influence how quickly a kit can be deployed, how reliably components stay in place, and how consistently teams can work across locations. Two of the most common options are pick and pluck foam and custom-cut foam inserts. Both are widely used […]
Thermoformed Tray Inserts
Thermoformed Tray Inserts Designed for Durability, Organization, and Long-Term Field Use Most people assume foam is the only option for case interiors. But if you’re managing a kit full of hardware, small parts, or field accessories that collect dirt, swap in and out, and need to stay organized, a custom thermoformed tray might be exactly […]
Designing Custom Vacuum Formed Cases for Critical Equipment
Designing Custom Vacuum Formed Cases for Critical Equipment For OEM teams responsible for critical equipment, the transport case functions as part of the system rather than a standalone accessory. When equipment is calibrated, cabled, and deployed repeatedly across uncontrolled environments, the case directly affects reliability, service life, and usability. Custom vacuum formed cases are often […]
Pelican ATX 22″ Carry-On Hard-Sided Luggage
The Pelican ATX 22″ Carry-On is designed to protect valuable gear during travel. It combines Pelican’s durability with travel-focused design, creating a carry-on built for frequent use while keeping equipment protected and organized. What Makes the Pelican ATX 22″ Carry-On Special? The Pelican ATX 22″ Carry-On builds on traditional Pelican case durability while adding features […]
Why a Custom Pelican Case Is the Ultimate Protection for Your Equipment
When your equipment is mission-critical, an off-the-shelf case isn’t enough. You need protection engineered for your exact gear, environment, and workflow. That’s where a custom Pelican case from CH Ellis comes in. It combines Pelican’s legendary durability with precision-engineered customization for performance, organization, and brand presentation. Built on the Pelican Legacy Pelican™ cases are the […]
How Customizable Foam Inserts Improve Equipment Protection
When it comes to protecting valuable equipment, the outer case is only half the equation. The real difference between gear arriving intact or damaged is the custom foam insert design. Poorly designed interiors let parts shift, rub, or transmit too much impact.. On the other hand, a well-engineered insert layout prevents damage before it can […]
Aluminum Hard Cases
Aluminum hard cases Custom. Lightweight. Durable. Sleek. Protect what matters most with custom TIG-welded rigidized aluminum cases. Whether you’re looking for a lightweight shipping case, protecting temperature-sensitive tools, or safeguarding valuable EMI sensitive equipment, our aluminum cases provide unmatched strength and security with a modern, polished look. Ellis aluminum cases are rigidized, featuring a classic […]
Vacuum Thermoformed Cases With Custom Options
Vacuum Thermoformed Cases with Custom Options The vacuum formed case is the jack of all trades in hard shell cases. Impact Resistant. Chemical Resistant. Extremely Customizable. Cost Effective. Specific Applications for Vacuum Formed Cases Vacuum thermoformed cases are great for tool storage, with customizable tool organizing pallets available. You could use it as a base for […]